All airconditioning systems with an effective rated output of more than 12kw must be regularly inspected by an energy assessor. The items included in the log sheet are those recommended by trane. As shown below, any chiller plant that operates continuously above about 1. The right personal protective equipment ppe should always be used during installation, repair or service work. Trane cvhe manuals manuals and user guides for trane cvhe. Caution compressors and optional hydronic system pumps require specific rotation. Oil analysis trane oil analysis is a predictive tool used to detect minor issues before they become major problems.
Basic information about chiller status and control appears on the face of the buttons and touch targets. Prior to chiller maintenance or repairs, contractor must contact the contract. Chiller maintenance checklist air cooled all kote lining. Materials safety data sheet and follow all recommended safe handling. Hvac service repair form with images hvac services, hvac. It is used within a maintenance contract to optimize system efficiency. When working with chillers there is always a risk of exposure to electrical mechanical or chemical hazards during installation and service work. Driven centrifugal water cooled liquid chillers with. Chiller status area the chiller status area shown as location in figure 1, p. They have more room for multiple days on one sheet but i always end up writing in more info than whats on the log.
Commissioning checklists 05242010 dylan mechanical. Trane has done more extensive testing on the best practices for remanufacturing centravac motors than any other company. Ten tips for commercial chiller maintenance contracting. The rtaa series features tranes exclusive adaptive control logic with clear language display. Calculations use the specific chiller performance data provided by the individual manufacturers. When ordering parts, contact the local trane parts office in your area. Preengineered thermal storage systems using trane chillers extend the chillers exceptional. The compressor unloading options are suction pressureactuated or electric solenoidactuated, with electricactuated available either compressormounted or remote mounted.
The main processor has an integral display easyview or dynaview. The chiller is controlled by a modern state of the art. Analyses and reports of all chemical items concerning safety and compliance with government regulations. Parts ordering information refer to the model number printed on the trane adaptive frequency drive nameplate when ordering replacement parts or service for the driv e. Trane is a full range service solutions provider, with inhouse expertise and an extensive service network that is always on call.
If the system has an effective rated output of 12kw or more, the first inspection must be done by 4 january 2011. This appliance repair job work order is a half page form that was designed to make jotting down client information quick and easy. Log sheets can be made using a program such as microsoft excel or calc from open office. Water cooled chillers provide high quality, operation. Water cooled chillers forged under harsh conditions around the world, daikin water cooled chillers provide high quality, operation efficiency, and energy savings. Trane assumes no liability for installation or service procedures performed by unqualified personnel.
Page 153 periodic maintenance rtac chiller log job name job. System components must work in harmony to maximize comfort, compliance and performance. Maintenance checklist maintenance tips schedule maintenance. Model rtac aircooled series r rotary liquid chiller trane. Controls, startup, operation, service and troubleshooting. We have 4 trane cvhe manuals available for free pdf download. Optional used with non trane building control system the generic building automation system gbas module allows a non trane building control system to communicate with the unit and accepts external setpoints in form of ana log inputs 0 5 dcv or 0 10 dcv depending on the module selected and a binary input for demand limit. The trane model e compressor is an unloading, cast iron, opendrive accessible compressor. Completion check sheet and request for trane service.
Trane 125 through 400ton aircooled rotary chillers are leading the marketplace into the 21st century with innovative design features that provide benefits no other chiller can match. This service will require trane technicians to remotely log onto the customers system. Ensure power is removed from the input side of the vsd at all times when the chiller is under vacuum. The main processor collects data, status, and diagnostic information, and communicates commands to the starter module and the llid low level intelligent device bus. Various applications are possible including air conditioning applications, industrytype process cooling, and largescale district heat source systems. This usually involves a service representative to evaluate the loading, operating conditions log sheets, and mainte. The myplv tool provides no advantage to any one chiller type or manufacturer. Trane stealth aircooled chiller, and different levels of invisisound acoustic reduction treatments are available to give you the flexibility to meet specific application needs. The key to every stealth chillers low sound levels is the combination of variablespeed. This training course is designed to teach the maintenance technician and building. The rtwartua series features trane s exclusive adaptive control logic with clear language display. The compressor oil pump is reversible for operation in either direction. The york model yt millennium chiller is commonly apfilename. Trane cvhe installation, operation and maintenance manual 100 pages watercooled centravac chillers with tracer adaptiview control.
If its something your going to be logging everyday, carriers 30hx series logs may work for you too. Tube analysis eddy current tube testing for prediction of tube failure wear. Checklist hvac maintenance preventive maintenance hvac tools commercial hvac checklist template report template electrical installation heating and air conditioning conduit. Cvhe, cvhf, and cvhg watercooled centravac chillers trane. Adaptive c ontrol logic can correct these variables, when necessary, to optimize operational efficiencies, avoid chiller shutdown, and keep producing chilled water. When touched, the buttons and touch targets open other. Interpret and analyze operational data using mt ii trends and log sheets perform centrifugal chiller maintenance upon completion of this training course, students will be provided access to. Display, to print a chiller log on command at the time. This chiller maintenance checklist will help you ensure you catch all of the important areas of your chiller system. At johnson controls, weve engineered this watercooled centrifugal chiller to deliver the ultimate in realworld performance and offer an exclusive combination of benefits, like lowest total cost of ownership, leading sustainable chiller. Field process piping has been leak checked voltage on chiller system matches customer supplied. All data in the above table was generated in packaged chiller builder version 3. Chiller plant manager trane chiller plant manager is an advanced control solution recommended for chiller plant applications with multiple chillers. Installation, operation, maintenance series r air cooled.
Operating status w 50th digit industrial chiller package indp 0 without indp w with indp 1 51st digit control power transformer cptr 0 without cptr 1 with cptr s special. Using techview, click on view and then click setpoint view log accordingly. Top 7 hvac maintenance checklists hvac maintenance checklist an hvac maintenance checklist is used for preventive maintenance inspections of the air conditioning unit, heat pump, electric heater, gas furnace, or dualfuel heat pump furnace. Remote monitoring technologies allow you to inspect machines continually rather than monthly or every other month. The aquasnap 30rap chiller is an effective allinone package that is easy to install and own. Hvac service repair form with images hvac services. Trane believes that responsible refrigerant practices are important to the. Rtaa packaged aircooled helical rotary liquid chiller for. Dylan mechanical construction services, inc commission agent.
This service will require trane technicians to log onto the customers system. Trane is the only brand that supplies the entire package. The rtwartua series features tranes exclusive adaptive control logic with clear language display. In this post weve provided an air cooled chiller maintenance checklist as it is the most common design click to jump to a heading. It monitors the control variables that govern the operation of the chiller unit. Packaged air cooled chiller 5859 air cooled condensing unit and dx fan coil 6061 hot water boiler 6263 hvac system controls 6465.
In addition to controlling the chillers, the chiller plant manager also controls and. Failure to properly protect the system from freezing may constitute abuse and may void warranty. York liquid chiller log sheet free pdf file sharing. A diagnosis log report with the following information will be provided to the customer on a scheduled basis. If you need finding product literature call us at 2143214200. Mar 21, 2018 chiller and system maintenance is vital to mitigate the risk of downtime, extend the lifetime of your equipment and provide peace of mind that you are doing everything you can to keep your process running and downtime. Water treatment this service provides all of the necessary chemicals to properly treat. The log allows you to build a history of operating conditions including temperatures, pressures, fluid levels, and flow rates. Reference should be made to appropriate material safety data sheets. Vehicle maintenance log, car care tips, mechanic shop, vehicle inspection, checklist template, camping checklist, cleaning checklist, car hacks, sabotage. We provide a comprehensive parts and supplies inventory offering a variety of manufacturers parts to service any buildings hvac systems and to ensure optimal operation. This reduces the cost of delivering cooling capacity over long distances.
Design team custom print appliance repair microsoft word invoice template invoice format in excel invoice design template printable invoice invoice sample quote template receipt template templates payroll template. When working with or around hazardous chemicals, always refer to the appropriate msdssds and. The chiller consists of an open motor mounted to a compressor with integral speed in creas ing gears condenser, cooler and vari able. I too like trane s logs, i made copies that i keep in the truck and use for just about anything. Installation, operation and maintenance manual, engineering bulletin, installation manual. Go over the precommissioning check sheet and ensure that all items have been. Yk centrifugal chiller operating log sheets and maintenance requirements list form 160. If there is no plantwide cooling system, a standalone refrigerated chiller is often a good solution for a closedloop cooling system for your induction heating system and will be an economical solution up to cooling power requirements of 90 kw.
Installation rthciom1c operation maintenance series r. Trane believes that responsible refrigerant practices are. Keep a daily log the daily log is still the first step toward maintaining an efficientlyrun chiller plant. Trane adaptiview operation manual pdf download manualslib. Chiller performance analysis made easier, myplv trane. Mmr machine shutdown manual restart latching where chiller must be manually reset. Modular air cooled chiller model 60hz mac160a mac210a mac160a mac210a btuh 191126 238908 191126 238908 rated cooling capacity kcalh 48000 60000 48000 60000 w 56000 70000 56000 70000 rated cooling input w 22000 24500 22000 24500 cooling running current a 70. Tranes adaptive control algorithms and the multistage design allow all trane centravac chillers to operate at low leaving water temperatures without the use of glycol. The survey and sampling had been carried out based on tm 44 inspection of air conditioning systems. It simply provides a bin analysis for the load profile and chiller performance entered by the program user.
Please note that information pertains to all three chiller types unless differences exist in which case the sections are broken down by chiller type as applicable and discussed separately. Iplv is a single number part load efficiency value calculated from using the efficiency values at 100%, 75%, 50%, and 25% of load when the chiller is operating in ahri conditions. Viewing the ashrae chiller log on the reports screen, touch ashrae chiller log to view the information that is itemized in ashrae chiller log. Trane blower coil air handler 400 to 3000 cfm brochure 2002. Sheets msdssafety data sheets sds and osha guidelines for proper. I prefer open office since you can save it in an array of different formats including pdf. I generally save them in excel format 2007 since most companies are already using the software. Neither salt nor brackish water is recommend for use intrane aircooled cgam chillers. Harold cullick, pe may 24, 2010 bt collins high tech rts, sacramento, ca page 3 precommissioning checklist piping. Chiller maintenance checklist protecting your process.
It also reduces failure detection time and allows planning for appropriate maintenance. Trane installation, operation and maintenance manual. Give you day to day basics for keeping things running smoothly. Stealth aircooled chiller model rtae 150300 nominal. Pre startup check list all electrical connections are tight, these may loosen during shipment main disconnect energized for 24hr. Our remanufactured motors are backed by a standard 12month warranty. Adaptive control logic can adjust these variables, when necessary, to optimize operational efficiencies, avoid chiller shutdown, and keep producing chilled water. Sheets msdssafety data sheets sds and osha guidelines for proper ppe. Aquasnap 30rap aircooled liquid chiller with puron refrigerant. Cooling systems aircooled chillers from ambrell induction heating solutions. Centrifugal liquid chillers operations and maintenance supersedes. See current trane service literature for more information. Operation maintenance water cooled centravac with ch530.
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